What are the precautions when selecting a mixer


Release time:

Nov 09,2021

1. Select the horizontal mixer based on the daily production volume. Due to the mixing machine's processing time of about 10 minutes for each batch of materials, combined with the time for discharging and feeding, the processing time for each batch of materials can be calculated as 15 minutes, which allows for one hour of continuous processing of four batches of materials. If a mixer with a processing capacity of 100 kilograms per batch is selected, it can process 400 kilograms per hour. Users can choose a horizontal mixer based on their own needs. According to the working principle of a horizontal spiral belt mixer, the ability of the double spiral belt used for mixing to push materials in the opposite direction should be fundamentally consistent. Because the pitch of the inner spiral belt should be smaller than that of the outer spiral belt, in order to achieve a consistent ability to push materials, the pitch of the inner spiral belt should be smaller than that of the outer spiral belt, and the width should be larger than that of the outer spiral belt, otherwise it will cause the materials to concentrate in one direction. Therefore, it is important to pay attention to this when selecting a horizontal mixer. 3. When selecting a horizontal spiral belt mixer, pay attention to the discharge method. We should communicate with the supplier in a timely manner to select the valve method that is suitable for our own process, and do not choose the side outlet discharge method together. The reason is that after the mixer completes mixing at the specified time, it can ensure the uniformity of the material by clearing it in a short period of time; If the side spiral belt is used to gradually discharge the material, it will delay the time and fail to achieve the expected production rate. Secondly, if the material has already reached the uniformity, excessive mixing will actually cause the material to separate and damage the uniformity, thus losing the significance of using a horizontal mixer. According to the design principle, the gap between the spiral belt and the shell in the spiral belt mixer can be between 4mm and 10mm, and the material can be driven by friction to participate in the mixing process. However, due to the different particle size and friction coefficient of the materials, the mixing time of various components of the materials will be different, resulting in uneven product. Some manufacturers have now realized this and made improvements to their products. One is to pay attention to machining accuracy, reducing the bottom clearance to about 3mm; Another method is to make the position between the main shaft and the shell adjustable, and adjust the gap between the spiral belt and the shell frequently based on the wear amount. When selecting a mixer, these two methods of product selection should be preferred.

1. Select the horizontal mixer based on the daily production volume. Due to the mixing machine's processing time of about 10 minutes for each batch of materials, combined with the time for discharging and feeding, the processing time for each batch of materials can be calculated as 15 minutes, which allows for one hour of continuous processing of four batches of materials. If a mixer with a processing capacity of 100 kilograms per batch is selected, it can process 400 kilograms per hour. Users can choose a horizontal mixer based on their own needs.
According to the working principle of a horizontal spiral belt mixer, the ability of the double spiral belt used for mixing to push materials in the opposite direction should be fundamentally consistent. Because the pitch of the inner spiral belt should be smaller than that of the outer spiral belt, in order to achieve a consistent ability to push materials, the pitch of the inner spiral belt should be smaller than that of the outer spiral belt, and the width should be larger than that of the outer spiral belt, otherwise it will cause the materials to concentrate in one direction. Therefore, it is important to pay attention to this when selecting a horizontal mixer.
3. When selecting a horizontal spiral belt mixer, pay attention to the discharge method. We should communicate with the supplier in a timely manner to select the valve method that is suitable for our own process, and do not choose the side outlet discharge method together. The reason is that after the mixer completes mixing at the specified time, it can ensure the uniformity of the material by clearing it in a short period of time; If the side spiral belt is used to gradually discharge the material, it will delay the time and fail to achieve the expected production rate. Secondly, if the material has already reached the uniformity, excessive mixing will actually cause the material to separate and damage the uniformity, thus losing the significance of using a horizontal mixer.
According to the design principle, the gap between the spiral belt and the shell in the spiral belt mixer can be between 4mm and 10mm, and the material can be driven by friction to participate in the mixing process. However, due to the different particle size and friction coefficient of the materials, the mixing time of various components of the materials will be different, resulting in uneven product. Some manufacturers have now realized this and made improvements to their products. One is to pay attention to machining accuracy, reducing the bottom clearance to about 3mm; Another method is to make the position between the main shaft and the shell adjustable, and adjust the gap between the spiral belt and the shell frequently based on the wear amount. When selecting a mixer, these two methods of product selection should be preferred.

Factory address

No. 15 Huahong Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China

121 Huanxi Road, Huaxi Village, Huashi Town, Jiangyin City, Jiangsu Province, China

Website

Website